Home/Custom Tooling Cases/Frese formatrici a gradino: profilo custom per precisione produttiva

Utensili speciali

Frese formatrici a gradino: profilo custom per precisione produttiva

30 Mar 2026frese a gradino · profilo custom · frese formatrici · metallo duro
Frese formatrici a gradino in metallo duro su misura

Stepped forming end mills are built for compound features where the “step” is part of the function: clamping surfaces, seal grooves, pocket floors with distinct levels, and transitions that must match a print-defined geometry. When standard catalogue tools cannot generate the required undercut/step relationship cleanly in one setup, a custom forming tool becomes the most accurate solution.

Key Specifications (customizable)
Technical Specifications
FeatureSpecification
Feature typeStepped profile / compound radii transitions
MaterialSolid carbide (tungsten carbide)
Form accuracyVerified against your section profile
Coating optionsSelected for your material and cutting temperatures
Coolant strategyNormal flood / mist / coolant-through where applicable
ApplicationSteel, stainless, cast iron, aluminium, and engineered production programmes
Step geometry control
Maintains consistent step-to-step shape so the machined pocket matches the print-defined level transitions.
Strong edge support
Carbide cross-section and cutting edge prep tuned to resist micro-chipping on the loaded step area.
Stable cutting engagement
Ground flute and profile designed to keep engagement steady through the step transition.
Repeatable production performance
Measured first-article profile + batch inspection plan for consistent dimensional results across tools.

If your drawing includes stepped forming features and you want to reduce secondary machining or rework, send the section view, workpiece material and hardness, target tolerance class, and machine spindle limits. We will engineer a stepped forming carbide end mill from our Changzhou workshop to match your profile, strength and tool-life needs.

Custom tooling

Discuss your next custom tool

Send drawings, material, and target cycle time. Our application team typically responds within one business day with feasibility feedback and next steps.