Шлифование с ЧПУ: фрезы, сверла и специнструмент
Посмотрите, как мы производим твердосплавные фрезы, сверла и специальные инструменты на шлифовальном станке с ЧПУ.
Смотреть на YouTube2-Flute · nACo · R3mm Ball · HRC65 · Standard Reach
6mm 2-Flute nACo Solid Carbide Ball Nose End Millfor HRC65 Hardened Steel 3D Contouring
nACo (nano-AlCrN composite) ball nose end mills represent the pinnacle of carbide ball-end tooling for hard milling. With coating hardness exceeding 3,800 HV and oxidation stability up to 1,100°C, nACo enables dry Z-level finishing in hardened mould steel (P20, H13, S7, D2) up to HRC65 — directly replacing the need for grinding after heat treatment. 2-flute geometry reduces vibration in long-reach configurations common in deep die cavities. Achieves Ra 0.4–0.8µm surface finish in HRC65 steel.
R3mm BallD1 6mmL2 15mmD2 6mmOAL 50mm2 FlutesnACoHRC65Standard ReachMOQ 1 pc
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Справочная цена
15,81 $
Справочная заводская цена (USD)
На основе стоимости твердосплавного прутка на 2026-05-06. Итоговое предложение может отличаться.
R3mm 2F nACo Ball Nose EM
L2 15mm · D2 6mm · OAL 50mm
Standard Reach · HRC65
✓ Factory direct pricing
✓ MOQ 1 piece, ships 1–5 days
✓ Custom ball radii available
Full Dimensions
Technical Specifications
| Ball Radius (R) | 3 mm |
| Cutter Diameter (D1 h7) | 6 mm |
| Flute Length (L2) | 15 mm |
| Shank Diameter (D2 h6) | 6 mm |
| Overall Length (L1) | 50 mm |
| Number of Flutes | 2 |
| End Geometry | Ball Nose (Spherical) |
| Coating | nACo Nano-AlCrN composite |
| Max Material Hardness | HRC65 |
| Reach Category | Standard (D2/L1 = 0.120) |
| Substrate | K10/K20 Ultra-Fine Grain Carbide |
| Shank Tolerance | h6 |
| MOQ | 1 piece |
| Lead Time (standard) | 1–5 business days |
| Lead Time (custom) | 5–15 business days |
nACo · 2 Flute · HRC65
Ball R
3mm
D1 h7
6mm
L2
15mm
D2 h6
6mm
L1
50mm
Reach
Standard
Where This Tool Excels
R3mm nACo 2F — Recommended Applications
- ▸Mould cavity 3D finishing and detail contouring
- ▸Aerospace turbine blade fillet machining
- ▸Die casting insert surface finishing
- ▸Medical device complex surface profiling
Machining Tip: R3mm is the most popular size for die and mould work. In HRC65 hardened steel, use 5–10% D1 step-over for semi-finishing, 2–5% for finishing. Feed rate 0.02–0.06 mm/tooth; adjust to keep scallop height ≤ 0.005mm for polishing-free finish.
3D Finishing Reference
Scallop Height vs Step-Over — R3mm
Residual scallop height (cusps) between adjacent tool paths, calculated for R3mm ball nose:
| Step-Over | Step-Over mm | Scallop Height (µm) | Typical Ra (µm) |
|---|---|---|---|
| 2% D1 | 0.12 | 0.6 | ≈ 0.12 |
| 5% D1 | 0.30 | 3.8 | ≈ 0.75 |
| 8% D1 | 0.48 | 9.6 | ≈ 1.92 |
| 10% D1 | 0.60 | 15.0 | ≈ 3.01 |
| 15% D1 | 0.90 | 33.9 | ≈ 6.79 |
| 20% D1 | 1.20 | 60.6 | ≈ 12.12 |
h = R − √(R² − (ae/2)²). Actual Ra depends on feed rate, chip load, and material.
ISO HISO P
Coating Performance
nACo — Why It Works for Ball-End Machining
- ▸nACo hardness > 3,800 HV — sustains edge sharpness in HRC65 steel
- ▸Oxidation stable to 1,100°C — enables dry hard milling
- ▸Eliminates grinding after heat treatment for mould steel
- ▸Achieves Ra 0.4–0.8µm in HRC65 P20/H13/S7/D2 steel
- ▸2-flute reduces vibration in deep-cavity long-reach cuts
Related Ball Nose Variants
Same Size in Other Coatings
Same Ball Radius, Different Reach
R3mm nACo · 2 Flute · HRC65 — Other Flute Lengths
Order R3mm 2-Flute nACo Ball Nose Today
Factory direct. MOQ 1 piece. Pricing confirmed within 4 hours.
ВИДЕО ИЗ НАШЕГО ЦЕХА
Как мы шлифуем и проверяем инструмент
Два видео из нашего цеха: шлифование инструмента на станке с ЧПУ и контроль размеров.
Измерение твердосплавных фрез на уровне 0,001 мм
Контроль прецизионных твердосплавных фрез на измерительном оборудовании ZOLLER.
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